Basic Info.
Application
Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure
Ordinary Roller
Bearing Type
Double Sealed Bearing
Type
Parallel Conveyor Idler
Product Name
Plastic Conveyor Roller
Transport Package
Wooden Cases, Steel Belt, as Required
Product Description
Product Description
Material | UHMWPE, HDPE |
Bearing Model | 6204,6205,6305,6306,6307,6308 |
Bearing Brand | HRB, LYC, ZWZ,SKF, NSK,C&U |
Working Life | ≥30000 hours |
Diameter | 89/102/108/114/127/133/140/152/159/165/178/194/219 |
Length(mm) | 190mm-3500mm(National and non-standard idlers) |
Belt Width | B450mm to B2200mm |
Seal | Multiple labyrinth seal, water proof, dust proof |
Standard | GB/CEMA/JIS/DIN/Australia |
Special | can be customized according to customer or design for customer |
Supply Ability | 1000pcs per day |
Certificate | ISO9001 |
Application | recycling industry |
power industry |
parcel transport industry |
petro industry |
coal mining industry |
cement concrete industry |
machining industry |
UHMWPE idler roller is a new generation roller product developed by our company, which is composed of roller cover, bearing, seal assembly and shaft. The unique sealing technology of this product completely isolated the contact between the bearing and the outside world to prevent the bearing from contamination. Each roller is made of superior materials to ensure the quality of the products.
Product Components
1.The UHMWPE idler roller tube is extruded with pure ultrahigh molecular weight polyethylene material, with a molecular weight of over 3.5 million and excellent performance of self-lubrication, wear resistance and aging resistance.
2.The bearings are made by HRB, LYC, SKF, NSK and other well-known domestic and overseas bearing manufacturers to ensure the service life.
3.The sealing parts are made of high-strength materials by injection molding and can withstand various severe working conditions.
UHMWPE idler roller can prolong the equipment service life, save energy source and improve working environment effectively. It has been widely used in the transport system of coal, cement, steel, electric power, chemical, coking and other industries. It is an ideal replacement product for steel roller of belt transport machinery.
Product Advantages
1. Long service life -- over 5 times service life than steel roller.
2. Protection of belt--the UHMWPE idler roller has smooth surface, nonmagnetic, and does not absorb iron powder, dust and various viscous substances. Extremely low friction coefficient with belt, self-lubrication, these advantages can effectively protect the belt, prolong the service life by 20%.
3.Light weight -- The UHMWPE idler roller weight is only one third of the steel roller and one fifth of the ceramic roller, which is convenient for construction and installation and has a good effect of power saving.
4.Labyrinth design--special labyrinth seal design, effective protection of bearing, once installation, lifetime maintenance-free.
5.Low noise-- only half of the noise of steel roller, effectively improved the working environment.
6.Special working conditions -- adapt to acid, alkali, salt and other chemical corrosive working conditions.
7.Excellent cost performance -- the price is slightly higher than that of steel idlers, which can bring huge cost savings to customers in the service life.
8.Material advantages: the overall material has excellent toughness, which can well absorb vibration, protect the bearing and extend the service life.
9.Ensure production safety -- effectively avoid production accidents that may easily cause belt tearing when steel idler roller skin is damaged; and avoid the friction between the steel roller and the belt when it does not rotate, which is easy to cause fire hazard.
Product Paramenters SN | ITEM | UNIT | INDEX |
1 | Radial circular run-out | MM | ≤0.50 |
2 | Axial drifting | MM | ≤0.70 |
3 | Rotation resistance | N | ≤2.50 |
4 | After-falling off axial displacement | MM | ≤1.50 |
5 | After-falling off rotation resistance | N | ≤3.75 |
Performance
Comparative Analysis Table Item | UHMWPE Roller | Steel Roller | Ceramic Roller |
Price | High | General | High |
Chemical Resistance (Strong acid\strong base) | Resistant | Not resistant | Resistant |
Toughness (subject to greater external force) | Not fragile | Not fragile | Fragile |
Surface material adhesion | Not easy | Easy | Easy |
Sliding friction coefficient (to belt) | Low 0.10-0.15 | High 0.68-0.80 | High |
Anti-magnetic performance | Good | Without | -- |
Abrasion of belt | Wear-free | Easy to wear | Easy to wear |
Running power consumption (calculated by steel roller) | 0.85-0.9 | 1 | -- |
Noise and vibration | Low | High | High |
Weight | 3 | 10 | 15 |
Installation and maintenance | Easy installation and maintenance-free | Large installation and maintenance workload | Large installation and maintenance workload |
Water absorption | Low | Low | High |
Impact resistance | Superior | Superior | Inferior |
Service life | 3-5 years | 1-2 years | 1-2 years |
Package
Address:
9f, Building C, No 306 Changzhi Road, Comprehensive Reform Demonstration Zone, Taiyuan City, Shanxi Province, Taiyuan, Shanxi, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
Shanxi Jincheng Anthracite Mining Group International Trading Co., Ltd. is established in 2011, with registered capital of USD 128 million, and located in Taiyuan city, Shanxi province. It is one of the wholly-owned subsidiaries of Shanxi Jincheng Anthracite Mining Group (hereinafter referred to as JAMG), which ranked 482th in Fortune 500 (2019). Our group has 53 subsidiaries, 12 branches and 2 hosting companies. In 2019, the total assets and business scope of our group was 40 billion USD and 25 billion USD respectively.
Its business scope mainly include coal, mining machinery, mining machine parts & Accessories, steel & Iron products and castings. Depending on the superior resources of our group, Shanxi Jincheng Anthracite Mining Group International Trading Co., Ltd. Has established long-term strategic cooperation relations with domestic large-scaled enterprises engaged in different fields, such as, coal, steel products, chemical products, power generation and logistics. Besides, it has also built partnership with many famous companies in Japan, Korea, Indonesia, Europe and America.
As a stated-owned enterprise, we adhere to the quality first, credit first, and 100% execution of contract. We are confident on establishing mutual benefit and win-win partnership with customers and friends from all of the world and join hands to create a better future.